AF 4000 Automatic Fusion Machine

AF 4000 Fully automatic Fusion machine powered by electric furnace with high productive Four fusion positions, mainly used for preparation of Glass Fusion for XRF analysis & as well as borate and solutions for Atomic Absorption & ICP analysis. It effectively reduces or even eliminates undesirable factors such as particle effect, matrix effect, mineral effect, etc. of samples, greatly improves the accuracy of Analytical performance & safety to the users. Widely used in, Metallurgy, Chemical, Environmental, Geology, Cement, Cosmetics, Food, Pharma etc.

Advantages

High productive 4-fusion positions with analysis time of 10 - 12 min and throughput of 20 - 24 samples/hour (can be used 1 to 4 fusion positions as per requirement).
Full automation with minimal manual intervention and ease of operation.
Intuitive full touch-screen design with intelligent imported PLC control and complete digitalised process. Process can be programmed in a single click with built-in touch screen controller.
Automatic fusion process with a single click; just load the sample, set the melting curve through the touch screen, and the melting process completes automatically.
Real-time temperature measurement by thermocouple, PID constant temperature adjustment, and PLC intelligent control ensure precise control and excellent sample preparation quality.
User-adjustable automatic swing system with swing angle max. ±40° to ensure uniformity and quality of the melt, with adjustable inverted mold moulding.
Halogen exhaust channel allows real-time discharge of corrosive gases, extending the service life of consumables.
Silicon Carbide heating elements & high-precision thermocouples monitor temperature in real-time, ensuring stability and melt quality.
Max temperature 1350°C, operating temperature up to 1250°C with ±1°C accuracy.
High-quality refractory lining ensures thermal stability and long life of the high-temperature furnace.
Integral ceramic bracket contains no iron-based materials, does not crack, and is easy to disassemble and reuse for over 3 years.
Cold-to-cold operation mode, eliminating heat radiation and scalding risk.
No ceramic rod above the melting crucible, preventing contamination during melting.
Fully automatic melting and casting: pre-oxidation → heating → melting → pouring → cooling.
In-furnace pouring reduces heat radiation, and forced air-cooling accelerates cooling.
Platinum crucibles and moulds with heat-resistant ceramic protection (up to 1600°C) for extended service life.
Multiple safety protections: Burn-Out, Over-temperature, Swing motion limit, etc. Any program can be interrupted in an emergency.
Integrated safety door design and fixed crucible rack: no gas, flame, or high-frequency radiation. Adjustable mold rack fits 30/32/34/36/37/40mm molds.
Independent controllable safety door supports mid-way opening.
Remote control operation via PC or mobile with LIMS integration.
Complete test records can be viewed and exported to other electronic peripherals.

Milling

Planetary Ball Mills BM 1500 ⁺ Series Planetary Ball Mill BM1150 ⁺ (Two Grinding Stations) Jaw Crusher JC1000 Cyclone Mill Twister TW1100 Pulverizer (Disc Mill) DM 1100 Automatic Pellet Press LP40T Vibratory Disc Mill VDM 1100 Vibratory Disc Mill VDM 1200 Vibratory Disc Mill VDM 1000 Series Planetary Nano Ball Mill BM2200 ⁺ High Energy Ball Mill MM1600 Micro Ball Mill MM 1100 Cryogenic Ball Mill CM1100 Planetary Ball Mill BM 1100 ⁺ (1 Grinding Station) Planetary Ball Mill BM 1400 ⁺ (4 Grinding Stations) Planetary Ball Mill BM 1200 ⁺ Hammer Mill HM 1100